Ultimate Tumbler Screener

manual deck lifter KTS 2600

The ultimate GKM Tumbler Screening Machines

As a standard equipped with free PATENTED manual deck lifters for all new machines > 1200 mm diameter

Can be supplied also for old machines and other brands.

Call now: info@gkm-net.de

Areas of application: For the control screening, fractionating and dedusting of dry, powdered and granular products. Particularly suitable for high feed rates and multi deck separations of fine, lightweight products which are difficult to screen.
Particle feed sizes: 1 micron up to 20 mm
Feed rates: 1kg/h - 50 to/h
Bulk densities: 20 - 10000 grams/litre
Mesh openings: 20 microns to 20 mm
Screens usable: Stainless steel or plastic wire mesh fabric, perforated plates
No. of screen decks: 1 - 6 per machine
Anti blinding systems: - Rubber balls
- Rotating plastic roller brush arms
- Rotating air-jet nozzle arms
- Ultrasound converters
- Combinations
Speed range: 180-280 min-1
Screen movement: Three dimensional, set to product
Amplitude: 60-80 mm horizontally and 5-40 mm vertically
Acceleration: 1,3-1,8 g
Model sizes/ca. Ø: KTS 600 1000 1200 1600 2000 2400 2600
Screening surface (m²):   0,292 0,785 1,13 1,83 2,63 4,52 5,31
Motor power (kW):   0,25 1,50 2,20 2,20 4,00 5,50 5,5/7,5
Materials: Carbon steel, stainless and special steels
Surfaces: Painted, brushed or ground, mirror or electro polished for food and pharmaceutical products with a surface roughness of < 0.4 microns (GMP, FDA compliant).

Most Important Advantages:

  • Extremely high screening efficiency obtainable by means of individually adjustable retention time for any product and capacity.
  • Delivered operationally ready and adjusted to each product.
  • Up to 7 fractions simultaneously on each machine.
  • Low acceleration, long service life of all parts, no product destruction.
  • Up to 100% availability in 24h operation with few maintenance requirements.
  • Tough modular design, no dead corners, low part weights.
  • Heavy pyramid base to counterbalance the rotating body.
  • 100% statically and dynamically balanced for vibration free installation in steel structures.
  • Automatic centering of screening inserts and strong intermediate rings and covers for simple and fast assembly and screen changing.
  • Low construction height by means of reduced intermediate ring heights of 80 mm for best screen results on all decks.
  • 100% dustproof thanks to simple fast-mounting Silicone clip-on gaskets on the intermediate rings, thereby dispensing with the requirement to exchange the formerly used U-shaped gaskets on the screen inserts.
  • Easy dismantling and cleaning of all parts down to the conical base.
  • Low noise level of approx. 75 db(A)
  • Optional: quick clamps for maximum time saving when changing screens.
  • Favorable prices and short delivery times.

Function:

The movement of a tumbler screening machine is usually compared with simple hand screening similar to the “gold washing pan”. The product is continuously fed into the centre of the top screen, from where it spreads out evenly to the outside across the entire screening surface. The finer particles fall through the screen near the centre and the coarser ones successively towards the periphery. The material is moved in a spiral pattern with increasing acceleration of the particles the further they are from the centre, with the result that even those particles which are almost the same size as the screen mesh are screened.

All the separated fractions are discharged through the lateral outlets. The screening process is repeated again and again on each deck. The heart of the tumbler screening machine is the patented 3D adjustment system for setting the individual retention time of any product to be screened. The main shaft is driven by V-belts and an electric motor. Using a special axially spring-mounted graphic recorder, this 3D movement of the machine can be drawn on paper two dimensionally in the form of an ellipse and then measured exactly. The measured data can be transmitted at any time for further checking. In this way, optimum settings will always be available and reproducible in the future too.

With fine products in particular, the screen mesh openings tend to clog up and it is imperative that this be avoided if continuous operation is to be guaranteed. Various very effective screen cleaners are available for this purpose. The modular design enables different setup variations. The product can be re-screened 2 to 3 times to increase yield and screening efficiency. Other possibilities are integrated control screens or reversed screening with which the finest dust is separated first followed subsequently by coarser separations.

News

The demand for our screening machine models exceeds all expectations

Therefore: Order now at an early stage

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!! NEW !! GKM’s Presentation Video

- 2nd big screener order for China 09/2010
- Succesful POWTECH Show in Nürnberg 05/2010
- Big screener order for Asia 03/2010
- Ultimate Ultrasonic System 03/2010
- Cheap second hand units
- New Sales Manager
- New GKM Premises

Sept. 2010: 2nd large order from Asia/China

GKM gets another large order for 22 big Tumbler Screening Machines for Asia more »

March 2010: Big order obtained from Asia

GKM booked a large order for 16 big Tumbler Screening Machine for Asia more »

Ultimate Ultrasonic Anti Blinding System

We proudly present our new ultimate Ultrasonic anti blinding system more »

Cheap sales and short delivery

Second hand Tumbler Screening Machine with 1600 and 2600 mm diameter more »

New Sales Manager

Franz Tallner with 17 years of experience in screening technology more »

GKM with new design!

We have moved to our new GKM head quarters in Waibstadt more »

MAI 2010: Successful POWTECH Show in Nürnberg

Lots of visitors coming to GKM booth more »